As greenhorns (beginning tradespeople), we often have no idea about what we are physically capable of getting done in an hour/day/week/month/season. If there’s a will, there’s a way….right? Let me talk about that for a bit.
I thought my business (Legacy Fruit Trees) would pre-sell 500 trees this year. I pre-sold 4000 instead. “Not a problem,” I told myself…”I’m capable and competent, I sooo have this covered. ”
And so I started grafting. Do you know how long it takes me to graft 250 trees? 8 hours. That’s almost 2 minutes per tree and what I consider to be fairly speedy rate. Here’s the process:
1.) Acquire rootstock (I bought rootstock from Treco, Cummins, Adams County and Cameron Nursery). Rootstock determines the size of your tree (in most cases) and how many years to fruiting. I accepted orders on everything from “standard” rootstock (30 foot tall tree taking 10 years to fruit) to “semi-dwarf” rootstock (down to 12 feet tall taking 2 years to fruit). In a later post, I’d like to review these companies and the quality of rootstock I received, but for now we’re sticking with the basics.
2.) Acquiring scionwood. Scionwood is the most recent year’s growth on an apple tree (any tree you find desireable, you can clone and it all starts with scionwood and rootstock). The time to collect it is in the late winter, when the tree has gone fully dormant (all the sap in the tree is now down in the roots).
3.) Grafting tool. For me, I used the Graftech Manual Grafter by Ragget Industries (review to come later). In the past I just used a victorinox grafting knife, but since I prune for 2 months straight before grafting, I have to give my wrists and carpel tunnel a rest and went with the foot powered machine.
4.) Cut scionwood. Cut Rootstock. Stick them together so the vascular cambium from each are making as much contact as physically possible.
5.) Wrap and seal. I wrapped with a rubber band and sealed everything up using Doc Farwell’s graft sealer. This is the most time consuming of the process and is also the most important. You don’t want your graft union to dry out. Many people used parafilm which will wrap and seal all in one, but it’s not tight enough for my needs with this grafting tool. It will work with other methods, though.
6.) Stick in moist sawdust/peat moss in a cool place and wait for bud swell.
Ok, that’s the quick rundown. Now, 2 minutes per tree…4000 trees…that’s 8000 minutes! 8000 minutes of doing the exact same thing over and over and over again. At first this was a lot of fun because grafting is really cool. It’s like putting frankenstein together, only less scary and ultimately ending in delicious fruit. This fun didn’t last very long, though. I started day-drinking beer around the time when my cuticles started to bleed (probably day 6-or-2880 minutes). It was also really cold and as you can see from the picture below, my grafting shed was (it’s now remodeled) a bit breezy.
Then I hired a 14 year old. To all of you out there: NEVER HIRE A 14 YEAR OLD! I had these aspirations of taking him on under my wing and turning him into an orchardist…until I had to re-graft every single one of his trees…which was about 500 of them. Really, if you are going to hire a 14 year old, you have to watch their every move and don’t trust that they understand anything. I wasn’t able to do this because I needed to graft alongside him (you know, to get more done).
A month passed and I hadn’t finished grafting. My fingers and wrists ached, all my clothes were covered in grafting sealer, and my loathing of the activity soared to new heights. This was compounded with the death of my 3 month-old puppy (FedEx ran her over while I was on my way out to the grafting shed) and I was absolutely miserable with 1500 trees to go.
I shared my drama with an apple mentor and he suggested that I stop grafting, plant the rootstocks, and do some bud grafting in the summer. Of course! There was a way out! Budding 1500 trees this summer is doable (I think). If it’s not- I’ve located a professional bud grafter who will come and do all of my trees for me. Yesssssss.
Lesson learned: Discovering (through experience) how long a task will actually take you is called “Wisdom.”
Lesson #2: No matter how passionate you are about an activity, you can burn out. I didn’t think it was possible….
Lesson #3: Teach a bunch of friends how to graft well before the time comes for you to actually start grafting your trees. Have them practice over and over again. Then, hire them. Make sure your friends are over the age of 14.